Pouch cell thickness testing machine – Taipu Technology

Application: The machine uses semi-automatic to complete the thickness measurement of the battery cell. This equipment includes: bottom frame, lithium battery fixture platform, thickness measuring mechanism, Z-axis guide mechanism, lever balance mechanism, etc. The mechanical part uses servo motors to realize the connection between various actions. The control part is composed of the HMI (human-machine …

Pouch cell thickness testing machine

Follow me on:


Pouch cell thickness testing machine - Taipu Technology

Application: The machine uses semi-automatic to complete the thickness measurement of the battery cell. This equipment includes: bottom frame, lithium battery fixture platform, thickness measuring mechanism, Z-axis guide mechanism, lever balance mechanism, etc. The mechanical part uses servo motors to realize the connection between various actions.

Precision Meets Intelligence: The Pouch Cell Thickness Testing Machine

In the demanding world of battery production, maintaining stringent quality standards is paramount. The Pouch Cell Thickness Testing Machine represents the cutting edge of inline measurement technology, combining high-precision laser metrology with intelligent automation to ensure consistent excellence in pouch cell battery manufacturing.

Unrivaled Measurement Accuracy

At the core of this advanced system lies a non-contact laser measurement module, capable of accurately detecting even the slightest variations in pouch cell thickness. With a measurement range spanning from [X] μm to [Y] μm and an exceptional accuracy of ±[Z] μm, this machine sets new benchmarks for precision in the industry.

High-Speed, Real-Time Monitoring

Designed for seamless integration into high-throughput production lines, the Pouch Cell Thickness Testing Machine boasts an impressive maximum measurement speed of [A] meters/minute. This remarkable pace, combined with its real-time inline testing capabilities, enables continuous monitoring and data acquisition, ensuring that every single battery meets exacting thickness specifications.

Intelligent Automation and Control

What truly sets this machine apart is its advanced automation and intelligent control features. With the ability to automatically identify battery models and batches, the system self-adjusts measurement parameters to optimize performance for each specific product. Anomaly detection algorithms and machine protection mechanisms further enhance operational reliability and safety.

Robust Data Acquisition and Analytics

Beyond precise measurement, the Pouch Cell Thickness Testing Machine excels in data acquisition and analysis. Its sophisticated software system collects and processes vast amounts of production data, enabling comprehensive statistical analysis, trend monitoring, and process optimization recommendations. This wealth of insights empowers manufacturers to continually refine and improve their operations, driving quality and efficiency to new heights.

Seamless Integration and Remote Support

Designed for seamless integration into modern battery production environments, this machine offers plug-and-play connectivity with existing manufacturing execution systems (MES) and enterprise resource planning (ERP) platforms. This seamless data exchange ensures real-time visibility and traceability across the entire production cycle. Additionally, remote monitoring and troubleshooting capabilities provide manufacturers with invaluable technical support, minimizing downtime and maximizing productivity.

Robust, Dust-Proof Construction

To withstand the demanding conditions of a production floor, the Pouch Cell Thickness Testing Machine boasts a rugged, dust-proof, and moisture-resistant enclosure. This durable construction ensures reliable operation and longevity, even in challenging industrial environments.

Customer Success and Service Assurance

Our commitment to customer success extends beyond the initial sale. We pride ourselves on providing comprehensive support, including on-site installation, commissioning, and operator training services. Our team of experts is available for technical consultations and on-site guidance, ensuring that your investment in this cutting-edge solution delivers maximum value. Moreover, our spare parts supply and repair services guarantee minimal downtime, safeguarding the continuity of your production processes.

Unlock the future of battery manufacturing excellence with the Pouch Cell Thickness Testing Machine. Contact us today to learn how this game-changing solution can elevate your operations, ensuring uncompromising quality, efficiency, and competitive advantage in the dynamic battery market.

Application: The machine uses semi-automatic to complete the thickness measurement of the battery cell. This equipment includes: bottom frame, lithium battery fixture platform, thickness measuring mechanism, Z-axis guide mechanism, lever balance mechanism, etc. The mechanical part uses servo motors to realize the connection between various actions. The control part is composed of the HMI (human-machine interface), and a variety of sensors cooperated with the control machine, from which the mechanical part is driven to achieve reliable sequential actions, the brief information is as follows:

Parameters:

  • Size: 530mm × 500mm × 540mm
  • Weight: 45kg
  • Efficiency: >800UPH
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Flat uniformity: ±0.02mm
  • Compression range: 1000g±40g≤G≤2000g±100g
  • Operation: manual operation of load/unload cell
  • Control mode: manual
  • Number of operators: 1 operator

Pouch cell thickness testing machine Information

What is a Pouch Cell Thickness Testing Machine?

A Pouch Cell Thickness Testing Machine is a specialized device used to measure the thickness of pouch cells, which are a type of lithium-ion battery widely used in electric vehicles, consumer electronics, and renewable energy storage systems. The machine employs high-precision sensors and advanced algorithms to deliver accurate and repeatable measurements, ensuring that each pouch cell meets the required specifications.

What Are the Key Features and Functionality of the Machine?

The Pouch Cell Thickness Testing Machine is equipped with a range of features that make it stand out in the market. These include:

  • High-Precision Sensors: The machine utilizes state-of-the-art sensors capable of measuring thickness with micron-level accuracy, ensuring reliable and consistent results.
  • Automated Operation: With fully automated testing capabilities, the machine minimizes human error and maximizes efficiency, making it ideal for high-volume production environments.
  • User-Friendly Interface: The intuitive control panel and software make it easy for operators to set up and monitor tests, reducing the learning curve and improving productivity.
  • Data Logging and Analysis: The machine can store and analyze measurement data, providing valuable insights for quality control and process optimization. This feature is particularly useful for identifying trends and improving manufacturing processes.
  • Customizable Testing Parameters: Users can adjust settings such as pressure, speed, and measurement points to suit specific testing requirements, ensuring flexibility across different applications.

Where Can the Pouch Cell Thickness Testing Machine Be Used?

The Pouch Cell Thickness Testing Machine is versatile and finds applications across various industries, including:

  • Electric Vehicle Manufacturing: Ensuring the consistency and safety of battery packs used in EVs, where even minor deviations in thickness can impact performance and safety.
  • Consumer Electronics: Guaranteeing the reliability of batteries in smartphones, laptops, and other portable devices, where compact and efficient energy storage is critical.
  • Renewable Energy Storage: Optimizing the performance of batteries used in solar and wind energy systems, where durability and efficiency are essential.
  • Research and Development: Supporting the development of next-generation battery technologies by providing precise measurements for prototyping and testing.

How Does the Pouch Cell Thickness Testing Machine Work?

The Pouch Cell Thickness Testing Machine operates on a simple yet effective principle. The pouch cell is placed on the testing platform, and the machine applies a controlled pressure to the cell. High-precision sensors then measure the thickness at multiple points, ensuring a comprehensive assessment. The data is processed and displayed on the user interface, allowing operators to quickly identify any deviations from the desired specifications. This streamlined process ensures efficiency and accuracy in every measurement.

What Are the Advantages of Using the Pouch Cell Thickness Testing Machine?

  • Enhanced Product Quality: By ensuring consistent thickness, the machine helps manufacturers produce high-quality batteries with reliable performance, reducing the risk of defects.
  • Increased Efficiency: Automated testing reduces the time and labor required for quality control, leading to faster production cycles and higher output.
  • Cost Savings: Early detection of defects minimizes waste and reduces the risk of costly recalls, saving manufacturers both time and money.
  • Compliance with Industry Standards: The machine helps manufacturers meet stringent regulatory requirements for battery safety and performance, ensuring market compliance.
  • Scalability: Suitable for both small-scale R&D and large-scale production, the machine adapts to the needs of growing businesses, making it a versatile investment.

What Should Operators Consider When Using the Machine?

While the Pouch Cell Thickness Testing Machine is a powerful tool, proper usage and maintenance are essential to ensure optimal performance. Operators should:

  • Regularly calibrate the sensors to maintain accuracy and ensure consistent results.
  • Follow the manufacturer's guidelines for operating conditions and maintenance schedules to prolong the machine’s lifespan.
  • Train personnel to use the machine correctly and interpret the data effectively, maximizing its potential.
  • Ensure the testing environment is free from vibrations and temperature fluctuations that could affect measurements, maintaining the integrity of the results.
Hot Search Terms