Pouch cell laser welding spot inspection & tab bending machine – Taipu Technology

Application: This machine mainly uses CCD to complete the inspection automatically, and the front machine nickel laser welding spot inspection. The machine is equipped with edge gates, data acquisition system, code scanning card station, real-time data upload and traceability management MES system, and the next position of qualified products is checked for extreme bending. After …

Pouch cell laser welding spot inspection & tab bending machine

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Pouch cell laser welding spot inspection & tab bending machine - Taipu Technology

Application: This machine mainly uses CCD to complete the inspection automatically, and the front machine nickel laser welding spot inspection. The machine is equipped with edge gates, data acquisition system, code scanning card station, real-time data upload and traceability management MES system, and the next position of qualified products is checked for extreme bending.

Enhancing Precision and Efficiency: The Transfer Film Coating Machine

What is the Transfer Film Coating Machine?

The Transfer Film Coating Machine is a specialized industrial equipment designed to apply precise, uniform layers of materials onto various substrates with exceptional accuracy and consistency. This versatile machine has revolutionized coating processes across multiple industries, from electronics and batteries to solar panels.

Precision Application

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Versatile Substrate Compatibility

One of the standout features of this machine is its ability to handle a wide range of substrates, including films, papers, foils, and more. This versatility makes it an ideal choice for industries where different substrate types are used, enabling seamless integration into existing production lines with minimal disruption.

Enhancing Solar Panel Efficiency

In the solar panel industry, the Transfer Film Coating Machine plays a pivotal role in enhancing the efficiency and performance of photovoltaic cells. By applying precise, uniform layers of anti-reflective coatings or conductive pastes, the machine helps maximize light absorption and energy conversion efficiency. This precision is critical for ensuring consistency across solar panels, ensuring each one meets exacting standards for optimal performance.

Customizable for Solar Panel Manufacturing

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Efficient and Automated Operation

Designed for maximum productivity, the Transfer Film Coating Machine incorporates advanced automation features, reducing the need for manual intervention and minimizing the risk of human error. Its integrated quality control systems, such as thickness measurement devices and automatic feedback loops, ensure consistent coating quality throughout the production process.

Environmental Control and Maintenance

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Discover the Transformative Potential

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Application: This machine mainly uses CCD to complete the inspection automatically, and the front machine nickel laser welding spot inspection. The machine is equipped with edge gates, data acquisition system, code scanning card station, real-time data upload and traceability management MES system, and the next position of qualified products is checked for extreme bending. After the bending is completed, the reclaiming machine is sent to the lower machine by hand, and the defective products are sent to the NG stream line:

Parameters:

  • Size: 1100mm × 930mm × 1900mm
  • Efficiency: single ≥950UPH, online ≥850UPH
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Operation: automatic operation of load/unload cell
  • Control mode: automatic + manual
  • Number of operators: 0 operator

Pouch cell laser welding spot inspection & tab bending machine Information

What is the Pouch Cell Laser Welding Spot Inspection & Tab Bending Machine?

Our machine is a state-of-the-art solution tailored for the manufacturing of lithium-ion pouch cells. It integrates advanced laser welding technology, precise spot inspection, and automated tab bending in one compact system. This machine is designed to handle the delicate process of welding the tabs to the pouch cell electrodes, ensuring a secure and reliable connection while maintaining the integrity of the cell.

What Features and Functions Does It Offer?

The Pouch Cell Laser Welding Spot Inspection & Tab Bending Machine offers a range of functionalities that cater to the specific needs of pouch cell manufacturing:

  • Laser Welding: Utilizes high-precision laser technology to weld tabs to the cell electrodes with minimal heat impact, ensuring a strong and durable bond.
  • Spot Inspection: Incorporates advanced vision systems to inspect the welding spots for any defects or inconsistencies, ensuring high-quality output.
  • Tab Bending: Automates the process of bending the tabs to the desired shape, preparing them for the next stages of assembly.

In Which Industries and Applications is It Used?

This machine is ideally suited for industries involved in the production of lithium-ion pouch cells, including:

  • Electric vehicles (EVs)
  • Consumer electronics
  • Energy storage systems
  • Portable electronics

What Are the Key Product Characteristics?

Our machine is designed with precision, reliability, and efficiency in mind:

  • High Precision: Ensures accurate welding and bending, minimizing defects and rework.
  • Automated Inspection: Real-time monitoring and inspection capabilities reduce the risk of faulty products.
  • User-Friendly Interface: Easy to operate and program, with intuitive controls for seamless integration into existing production lines.
  • Scalability: Designed to adapt to varying production volumes and requirements.

What Are the Working Conditions for This Machine?

The Pouch Cell Laser Welding Spot Inspection & Tab Bending Machine operates in a controlled environment, typically within a clean room setting. It requires a stable power supply and proper ventilation to ensure optimal performance. The machine is designed to function in temperatures ranging from 18°C to 25°C, with humidity levels between 30% and 70%.

How Does It Work?

The machine operates on the principle of laser beam welding, where a focused laser beam is used to melt and join the tab material to the cell electrode. The spot inspection system uses high-resolution cameras to detect any imperfections in the weld, while the tab bending module precisely shapes the tabs for optimal performance.

What Are the Advantages of Our Solution?

  • Enhanced Quality: Reduces defects and ensures consistent quality through automated inspection and precision welding.
  • Increased Efficiency: Streamlines the production process, reducing cycle times and increasing output.
  • Cost-Effective: Minimizes material waste and reduces the need for rework, lowering overall production costs.
  • Safety: The enclosed design and safety features ensure a safe working environment, protecting operators from laser hazards.
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