Pouch cell semi-automatic cutting and shaping machine – Taipu Technology

Application: The equipment uses semi-automatically to complete the OCV, electrode cutting and shaping of the cell. This equipment is a four-position rotary table: manual loading position, OCV detection and pre-shaping position, pole cutting position, pole shaping position; the mechanical part is realized by the use of servo motors and SMC cylinders. Convergence between various positions. …

Pouch cell semi-automatic cutting and shaping machine

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Pouch cell semi-automatic cutting and shaping machine - Taipu Technology

Application: The equipment uses semi-automatically to complete the OCV, electrode cutting and shaping of the cell. This equipment is a four-position rotary table: manual loading position, OCV detection and pre-shaping position, pole cutting position, pole shaping position; the mechanical part is realized by the use of servo motors and SMC cylinders. Convergence between various positions.

Streamlining Pouch Cell Production: The Semi-Automatic Cutting and Shaping Machine

In the dynamic world of battery manufacturing, efficiency and flexibility are key to staying ahead of the curve. Introducing the Pouch Cell Semi-Automatic Cutting and Shaping Machine, a versatile solution that seamlessly integrates multiple processes into a single, user-friendly platform, streamlining your production line while delivering consistent quality.

1. Integrated Functionality

This innovative machine combines cutting and shaping operations into one integrated system, eliminating the need for separate equipment and reducing production bottlenecks. Its semi-automatic nature strikes the perfect balance between automation and human involvement, reducing operator fatigue while maintaining control over the process.

2. Versatile Material Compatibility

Whether working with aluminum-plastic films, copper foils, or other battery materials, this machine showcases remarkable versatility. With a cutting and shaping size range from to and an exceptional processing accuracy of it guarantees consistent dimensioning and high-quality output across different product lines.

3. Efficient Production

Designed for high-volume manufacturing environments, the Semi-Automatic Cutting and Shaping Machine boasts an impressive theoretical maximum output capacity of units per hour. This remarkable throughput, combined with its user-friendly operation, ensures optimal productivity while maintaining stringent quality standards.

4. Rapid Changeovers and Integration

Flexibility is a hallmark of this machine, with quick tooling changeovers enabling seamless transitions between different product models. Its intuitive human-machine interface simplifies parameter setting, while its plug-and-play connectivity facilitates integration into existing production lines, minimizing disruptions and downtime.

5. Intelligent Automation

While embracing the benefits of human oversight, the Semi-Automatic Cutting and Shaping Machine incorporates intelligent automation features to enhance efficiency and reliability. Semi-automated process control, real-time data monitoring, and remote maintenance capabilities ensure optimal performance and proactive maintenance management.

6. Ergonomic Design and Safety

User experience and safety are paramount in the design of this machine. The intuitive operator interface promotes efficient human-machine interaction, while robust safety mechanisms, such as guarding systems and interlock controls, ensure a secure working environment for your team.

7. Comprehensive Support and Integration

Our commitment extends beyond the machine itself. We offer comprehensive services, including on-site installation, commissioning, and operator training, to ensure a smooth integration into your production facilities. Additionally, our remote technical support and on-site service teams are available to address any concerns promptly. With seamless integration into your Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) platforms, you can achieve end-to-end production data traceability and intelligent manufacturing supply chain integration.

Unlock new levels of efficiency, flexibility, and quality in your pouch cell manufacturing processes with the Semi-Automatic Cutting and Shaping Machine. Contact us today to learn how this versatile solution can elevate your operations and give you a competitive edge in the dynamic battery market.

Application: The equipment uses semi-automatically to complete the OCV, electrode cutting and shaping of the cell. This equipment is a four-position rotary table: manual loading position, OCV detection and pre-shaping position, pole cutting position, pole shaping position; the mechanical part is realized by the use of servo motors and SMC cylinders. Convergence between various positions. The control part is composed of the HMI, a variety of sensors and PLC, from the drive mechanical part to achieve reliable sequential action, so the quality of the product has been greatly improved, to meet the quality requirements of the product, the brief information is as follows:

Parameters:

  • Size: 800mm × 780mm × 1600mm
  • Efficiency: ≥15ppm
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Accuracy: ±0.02mm
  • Compression range: 1000g±40g≤G≤2000g±100g
  • Operation: manual operation of load/unload cell
  • Control mode: manual
  • Number of operators: 1 operator

Pouch cell semi-automatic cutting and shaping machine Information

What is a Pouch Cell Semi-Automatic Cutting and Shaping Machine?

A Pouch Cell Semi-Automatic Cutting and Shaping Machine is a specialized device used to cut and shape pouch cells, which are widely used in lithium-ion batteries for electric vehicles, consumer electronics, and renewable energy storage systems. The machine is designed to handle the delicate process of cutting and shaping pouch cells with precision, ensuring optimal performance and durability. Its semi-automatic operation strikes a balance between manual control and automation, making it ideal for manufacturers seeking flexibility and efficiency. By combining human oversight with automated precision, this machine ensures high-quality results while maintaining adaptability for various production needs.

What Are the Key Features and Functionality of the Machine?

The Pouch Cell Semi-Automatic Cutting and Shaping Machine is equipped with a range of features that make it a standout choice for battery manufacturers. These include:

  • Precision Cutting and Shaping: The machine utilizes advanced cutting and shaping mechanisms, such as laser or mechanical blades, to ensure clean and accurate results, reducing the risk of defects and improving battery performance.
  • Semi-Automatic Operation: Combining manual control with automated processes, the machine offers flexibility while minimizing human error, making it suitable for both small-scale and large-scale production.
  • Adjustable Parameters: Users can customize settings such as cutting length, shaping angle, and speed to meet specific production requirements, ensuring versatility across different battery designs.
  • User-Friendly Interface: The intuitive control panel and software make it easy for operators to set up and monitor the process, reducing training time and improving productivity.
  • Durability and Reliability: Built with high-quality materials, the machine is designed to withstand the rigors of industrial environments, ensuring long-term performance and minimal downtime.

Where Can the Pouch Cell Semi-Automatic Cutting and Shaping Machine Be Used?

The Pouch Cell Semi-Automatic Cutting and Shaping Machine is versatile and finds applications across various industries, including:

  • Electric Vehicle Manufacturing: Ensuring precise cutting and shaping for high-performance battery packs used in EVs, where even minor defects can impact safety and efficiency.
  • Consumer Electronics: Guaranteeing the reliability of batteries in smartphones, laptops, and other portable devices, where compact and efficient energy storage is critical.
  • Renewable Energy Storage: Optimizing the performance of batteries used in solar and wind energy systems, where durability and efficiency are essential for long-term operation.
  • Research and Development: Supporting the development of next-generation battery technologies by providing precise and repeatable cutting and shaping for prototyping and testing.

How Does the Pouch Cell Semi-Automatic Cutting and Shaping Machine Work?

The Pouch Cell Semi-Automatic Cutting and Shaping Machine operates on a simple yet effective principle. The pouch cell is placed on the machine's platform, where it is securely held in place by a clamping mechanism. The cutting mechanism performs the initial cut, followed by the shaping process, which molds the cell according to predefined parameters. The semi-automatic operation allows operators to monitor and adjust the process as needed, ensuring high-quality results. This combination of automation and manual oversight ensures precision while maintaining flexibility for different production requirements.

What Are the Advantages of Using the Pouch Cell Semi-Automatic Cutting and Shaping Machine?

  • Enhanced Product Quality: By ensuring precise cutting and shaping, the machine helps manufacturers produce high-quality batteries with reliable performance, reducing the risk of defects and improving customer satisfaction.
  • Increased Efficiency: The semi-automatic operation reduces the time and labor required for production, leading to faster manufacturing cycles and higher output.
  • Cost Savings: Minimized material waste and reduced defect rates contribute to significant cost savings, making the machine a cost-effective investment for manufacturers.
  • Compliance with Industry Standards: The machine helps manufacturers meet stringent regulatory requirements for battery safety and performance, ensuring market compliance and reducing the risk of recalls.
  • Scalability: Suitable for both small-scale R&D and large-scale production, the machine adapts to the needs of growing businesses, making it a versatile solution for battery manufacturers.

What Should Operators Consider When Using the Machine?

While the Pouch Cell Semi-Automatic Cutting and Shaping Machine is a powerful tool, proper usage and maintenance are essential to ensure optimal performance. Operators should:

  • Regularly inspect and maintain the cutting and shaping mechanisms to ensure consistent performance and prevent unexpected downtime.
  • Follow the manufacturer’s guidelines for operating conditions and maintenance schedules to prolong the machine’s lifespan and maintain its accuracy.
  • Train personnel to use the machine correctly and interpret the data effectively, maximizing its potential and ensuring smooth operation.
  • Ensure the production environment is free from contaminants, such as dust or debris, that could affect the cutting and shaping process and compromise the quality of the results.
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