Pouch cell semi-automatic cutting and shaping machine

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Pouch cell semi-automatic cutting and shaping machine - Taipu Technology

Application: The equipment uses semi-automatically to complete the OCV, electrode cutting and shaping of the cell. This equipment is a four-position rotary table: manual loading position, OCV detection and pre-shaping position, pole cutting position, pole shaping position; the mechanical part is realized by the use of servo motors and SMC cylinders. Convergence between various positions.

Streamlining Pouch Cell Production: The Semi-Automatic Cutting and Shaping Machine

In the dynamic world of battery manufacturing, efficiency and flexibility are key to staying ahead of the curve. Introducing the Pouch Cell Semi-Automatic Cutting and Shaping Machine, a versatile solution that seamlessly integrates multiple processes into a single, user-friendly platform, streamlining your production line while delivering consistent quality.

1. Integrated Functionality

This innovative machine combines cutting and shaping operations into one integrated system, eliminating the need for separate equipment and reducing production bottlenecks. Its semi-automatic nature strikes the perfect balance between automation and human involvement, reducing operator fatigue while maintaining control over the process.

2. Versatile Material Compatibility

Whether working with aluminum-plastic films, copper foils, or other battery materials, this machine showcases remarkable versatility. With a cutting and shaping size range from to and an exceptional processing accuracy of it guarantees consistent dimensioning and high-quality output across different product lines.

3. Efficient Production

Designed for high-volume manufacturing environments, the Semi-Automatic Cutting and Shaping Machine boasts an impressive theoretical maximum output capacity of units per hour. This remarkable throughput, combined with its user-friendly operation, ensures optimal productivity while maintaining stringent quality standards.

4. Rapid Changeovers and Integration

Flexibility is a hallmark of this machine, with quick tooling changeovers enabling seamless transitions between different product models. Its intuitive human-machine interface simplifies parameter setting, while its plug-and-play connectivity facilitates integration into existing production lines, minimizing disruptions and downtime.

5. Intelligent Automation

While embracing the benefits of human oversight, the Semi-Automatic Cutting and Shaping Machine incorporates intelligent automation features to enhance efficiency and reliability. Semi-automated process control, real-time data monitoring, and remote maintenance capabilities ensure optimal performance and proactive maintenance management.

6. Ergonomic Design and Safety

User experience and safety are paramount in the design of this machine. The intuitive operator interface promotes efficient human-machine interaction, while robust safety mechanisms, such as guarding systems and interlock controls, ensure a secure working environment for your team.

7. Comprehensive Support and Integration

Our commitment extends beyond the machine itself. We offer comprehensive services, including on-site installation, commissioning, and operator training, to ensure a smooth integration into your production facilities. Additionally, our remote technical support and on-site service teams are available to address any concerns promptly. With seamless integration into your Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP) platforms, you can achieve end-to-end production data traceability and intelligent manufacturing supply chain integration.

Unlock new levels of efficiency, flexibility, and quality in your pouch cell manufacturing processes with the Semi-Automatic Cutting and Shaping Machine. Contact us today to learn how this versatile solution can elevate your operations and give you a competitive edge in the dynamic battery market.

Application: The equipment uses semi-automatically to complete the OCV, electrode cutting and shaping of the cell. This equipment is a four-position rotary table: manual loading position, OCV detection and pre-shaping position, pole cutting position, pole shaping position; the mechanical part is realized by the use of servo motors and SMC cylinders. Convergence between various positions. The control part is composed of the HMI, a variety of sensors and PLC, from the drive mechanical part to achieve reliable sequential action, so the quality of the product has been greatly improved, to meet the quality requirements of the product, the brief information is as follows:

Parameters:

  • Size: 800mm × 780mm × 1600mm
  • Efficiency: ≥15ppm
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Accuracy: ±0.02mm
  • Compression range: 1000g±40g≤G≤2000g±100g
  • Operation: manual operation of load/unload cell
  • Control mode: manual
  • Number of operators: 1 operator
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