Reciprocating double-sided extrusion coating machine – Taipu Technology

Application:This machine consists of five parts: unwinding unit, coating unit (including feeding system), drying unit, discharging unit, and winding unit, which is used for battery electrode sheet production, and can also be used for glue coating. Double-sided coating is possible, with high precision, oven length, coating width, coating speed, etc. can be customized according to customer requirements.

Reciprocating double-sided extrusion coating machine


Reciprocating double-sided extrusion coating machine - Taipu Technology

Application:This machine consists of five parts: unwinding unit, coating unit (including feeding system), drying unit, discharging unit, and winding unit, which is used for battery electrode sheet production, and can also be used for glue coating. Double-sided coating is possible, with high precision, oven length, coating width, coating speed, etc. can be customized according to customer requirements.

Reciprocating Double-Sided Extrusion Coating Machine Introduction

The Reciprocating Double-Sided Extrusion Coating Machine is an innovative solution designed for the precise application of coatings onto a variety of substrates. This advanced machinery is engineered to provide uniform and controlled coatings on both sides of a substrate in a single pass, enhancing production efficiency and product quality.

Applications and Industries

Our coating machine finds application across a spectrum of industries where double-sided coating is required. This includes but is not limited to:

●Manufacturing of Electronics: For applying conductive or protective coatings on PCBs.

●Packaging Industry: For lamination and sealing applications.

●Automotive Sector: For coating components with specific material properties.

●Textile Production: For applying finishes to fabrics for enhanced performance.

Key Features and Benefits

Our machine stands out for its:

●Precision Engineering: Ensures an even distribution of coating material.

●Efficiency: Reduces production time by coating both sides simultaneously.

●Versatility: Compatible with a wide range of coating materials and substrates.

●Control Systems: Equipped with advanced controls for precise thickness management.

5.Cell Shell Cleaning Machine

What is the Cell Shell Cleaning Machine?

A Cell Shell Cleaning Machine is a specialized piece of equipment utilized primarily in the battery manufacturing industry. Its primary function is to clean the exterior surfaces of battery cells, known as cell shells, to ensure they are free from any contaminants, debris, or residues that could potentially affect the performance and lifespan of the batteries.

What does the Cell Shell Cleaning Machine do?

The working principle of a Cell Shell Cleaning Machine typically involves a combination of mechanical, chemical, and sometimes ultrasonic processes, depending on the model and the specific requirements of the cleaning task. Here's a general overview of how it operates:

Enhance Your Battery Manufacturing Process

Our advanced Cell Shell Cleaning Machine is meticulously engineered to deliver unparalleled cleaning performance. It's designed to meticulously remove any debris and contaminants from battery shells, a critical step towards achieving high-quality production standards. Its role is not just in cleaning but in ensuring the longevity and superior performance of batteries.

The Science Behind Clean

The Cell Shell Cleaning Machine operates using a sophisticated combination of vacuum and pressure systems. This controlled approach ensures that every particle and residue is effectively eliminated, without causing any harm to the integrity of the battery shells. The result is a pristine surface, perfectly prepared for subsequent stages of battery production.

Versatility Across Industries

While primarily used in the battery manufacturing sector, the adaptability of this machine allows it to be adapted for other industries requiring precise cleaning solutions. Its effectiveness makes it suitable for electronics, automotive, and renewable energy sectors, where cleanliness is paramount to product efficiency and longevity.

Customization to Fit Your Needs

Measuring 9.5m x 2.0m x 2.2m, our machine boasts a capacity of ≥18 ppm and a yield efficiency of ≥99.0%. Recognizing the diversity of production needs, we provide a range of customizable options. From adjusting machine dimensions to modifying operational parameters, we tailor each machine to your specific requirements.

Visual Guide and Operational Insights

To aid in understanding the machine's functionality and integration into your production line, we provide detailed visuals and operational videos. These resources are designed to demonstrate the ease of use and maintenance of the machine, showcasing its advanced features and how they contribute to operational excellence.

Seamless Integration into Your Production Workflow

Our Cell Shell Cleaning Machine is designed to integrate seamlessly into your existing production workflow. Its robust design and intelligent features make it a reliable partner in your pursuit of manufacturing excellence.

Commitment to Ongoing Support

Follow me on:

Application:
This machine consists of five parts: unwinding unit, coating unit (including feeding system), drying unit, discharging unit, and winding unit, which is used for battery electrode sheet production, and can also be used for glue coating. Double-sided coating is possible, with high precision, oven length, coating width, coating speed, etc. can be customized according to customer requirements.

No. Items Specification
1 Devices External Size According to the Technical agreement requirement
2 Fit Substrate Range AI Foil/9~16μm       Cu Foil/4.5~14μm
3 Fit Roll Range Unreeling Max φ800mm/1000kgRolling Max φ800mm/1000kg
4 Fit Substrate Width Range Max 1300mm
5 Coating Speed Range Max 100m/min(related to drying characteristics and material system)
6 Coating Drying Oven 50~100m
7 Coating Surface Density Error ≤±1.5%
8 Tension Control ±2N
9 Devices Power Supply AC380V±10%, 3Ph, 50Hz
10 Total Electrical Power Calculate by the drying oven length and heat source mode
11 Devices Air Source 0.5~0.8MPa, 10m³/h
12 Devices Failure Rate ≤2%
13 Product Qualification Rate ≥99%

Reciprocating double-sided extrusion coating machine Information

What is a Reciprocating Double-Sided Extrusion Coating Machine?

A Reciprocating Double-Sided Extrusion Coating Machine is a state-of-the-art industrial device designed to apply uniform coatings simultaneously on both sides of substrates. This machine is particularly valuable in industries where precision, efficiency, and high-quality finishes are critical, such as packaging, textiles, and electronics. By leveraging a reciprocating mechanism, it ensures consistent coating thickness and superior adhesion, making it an essential tool for manufacturers aiming to enhance product performance and durability.

What are the Main Features and Benefits?

The Reciprocating Double-Sided Extrusion Coating Machine is equipped with dual extrusion systems, enabling simultaneous coating on both sides of the substrate. This feature significantly reduces production time while ensuring even distribution of coating materials. The machine also includes user-friendly controls, allowing operators to adjust parameters such as coating thickness, speed, and temperature with precision.

Key benefits of this machine include improved production efficiency, reduced material waste, and enhanced product durability. Its versatility in handling various coating materials, such as polymers, adhesives, and resins, makes it suitable for a wide range of industrial applications. Additionally, the machine’s robust design ensures long-term reliability and minimal maintenance requirements.

Which Industries Can Benefit from This Machine?

The Reciprocating Double-Sided Extrusion Coating Machine is highly versatile and serves multiple industries. In the packaging sector, it is used to coat films and papers to improve barrier properties and printability. The textile industry utilizes it for applying functional coatings, such as waterproof or fire-resistant layers, to fabrics. In electronics, the machine coats components to provide insulation and protection. Other industries, including automotive and construction, benefit from its ability to apply coatings to materials like metals and composites, enhancing their functionality and lifespan.

What are the Technical Specifications?

This machine is engineered to meet high industrial standards. It typically supports a coating width of up to 2000 mm and operates at speeds ranging from 10 to 150 meters per minute. The coating thickness can be adjusted between 5 and 200 microns, offering flexibility for various applications. Advanced temperature control systems maintain precision within ±1°C, ensuring consistent results. The machine’s robust frame and high-quality components are designed for durability and long-term performance.

How Does the Machine Work?

The Reciprocating Double-Sided Extrusion Coating Machine operates by feeding the substrate through a series of rollers while simultaneously applying coating materials from dual extrusion systems. The reciprocating mechanism ensures even distribution of the coating across both sides of the substrate. After coating, the material passes through a drying or curing chamber, where the coating is solidified to achieve the desired properties. The entire process is automated, ensuring consistent results and minimizing the need for manual intervention.

What are the Key Advantages?

One of the primary advantages of this machine is its ability to coat both sides of a substrate in a single pass, significantly increasing productivity. Its precision control systems ensure uniform coating thickness, reducing material waste and improving product quality. The machine’s adaptability to various coating materials and substrates makes it a cost-effective solution for diverse industrial needs. Furthermore, its robust construction and low maintenance requirements contribute to long-term operational efficiency and reduced downtime.

What Should You Consider When Using This Machine?

When operating a Reciprocating Double-Sided Extrusion Coating Machine, several factors must be considered to ensure optimal performance. Material compatibility is crucial, as the machine must be compatible with the specific coating materials and substrates used. Regular maintenance, including cleaning the extrusion systems and inspecting the rollers, is essential to maintain efficiency and prevent breakdowns.

Operators should be adequately trained to handle the machine’s controls and troubleshoot common issues. Additionally, selecting the right coating materials and adjusting parameters based on specific application requirements are key to achieving the best results. Proper planning and attention to these considerations will maximize the machine’s performance and longevity.

Hot Search Terms