Pouch cell automatic length & width & thickness inspection machine

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Pouch cell automatic length & width & thickness inspection machine - Taipu Technology

Application: The machine adopts full automatic measurement of the length, width and thickness of pouch cells. The machine is equipped with edge gateways, data acquisition systems, code scanning card stations, and real-time data upload and traceability management MES system.

Pouch Cell Automatic Dimension Inspection Machine

Sztaipu's pouch cell automatic dimension inspection machine is an advanced solution for precise and efficient measurement of length, width, and thickness of pouch cells in battery production lines. Employing cutting-edge non-contact measurement technologies like laser triangulation or machine vision, this system acquires cell images or reflection data and leverages accurate calibration algorithms to realize high-precision dimensional measurement without physical contact, maximizing product integrity.

Working Principle

The machine utilizes advanced non-contact measurement techniques such as laser triangulation or machine vision technology. By capturing pouch cell images or reflection data and combining them with precise calibration and algorithmic models, it achieves highly accurate measurement of cell length, width, and thickness without physical contact, minimizing potential product damage.

System Configuration

The integrated system comprises edge gateways, data acquisition systems, barcode scanning stations, and a real-time data upload & traceability management MES system. The four-station layout includes dedicated positions for width detection, head thickness detection, body thickness detection, and length detection, enabling comprehensive dimensional analysis.

Key Advantages

1. High Measurement Accuracy – Achieves measurement precision up to 0.01mm, ensuring top-notch inspection quality.

2. Intelligent Algorithms – Incorporates advanced automated vision algorithms for intelligent defect detection.

3. Optimized Data Management – Real-time data acquisition and MES system integration enable end-to-end production quality control.

4. Robust Reliability – With a failure rate below 2%, the system operates stably and reliably.

5. High-Efficiency & Automation – Automatic loading/unloading design enables an efficiency of ≥15 ppm.

Installation Requirements

1. Environment: Suitable for indoor electronic factory environments with no special requirements.

2. System Integration: Seamless integration with higher-level MES systems for data exchange.

Comprehensive Support

Sztaipu offers comprehensive after-sales support, including equipment installation and commissioning, operator training, remote troubleshooting, on-site maintenance services, and spare parts supply, ensuring maximum operational efficiency and uptime.

With its advanced technology, intelligent automation, optimized data management, and reliable support, Sztaipu's pouch cell automatic dimension inspection machine is an ideal solution for battery manufacturers seeking to elevate their quality control standards, streamline production processes, and deliver consistent product excellence.

Application: The machine adopts full automatic measurement of the length, width and thickness of pouch cells. The machine is equipped with edge gateways, data acquisition systems, code scanning card stations, and real-time data upload and traceability management MES system. This machine adopts a four-position layout: width detection position, head thickness detection position, body thickness detection position, and length detection position, the brief information is as follows:

Parameters:

  • Size: 1250mm × 930mm × 1900mm
  • Efficiency: ≥15ppm
  • Scrap rate caused by machine: less than 0.01%
  • Defect rate caused by machine: less than 0.5%
  • Failure rate: less than 2%
  • Operation: automatic operation of load/unload cell
  • Control mode: automatic + manual
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